A timer drain discharges condensate from compressed air systems. The timer can be adjusted to discharge the condensate according to the specific needs of the compressed air system. The JORC range of timer drains is diverse and offers you drain solutions for pressures ranging from 0 to 500 bar. Multiple voltage options and valve material options are available.
During the process of compressing air, atmospheric air along with water vapour and atmospheric contaminants (hydrocarbon, dust particles or chemical vapours), are drawn into the compressor intake.
Additionally, the compression chambers of most compressors require oil for lubrication, sealing and cooling. Once compressed, the air flows into an after cooler to remove the heat of compression. As the air cools in the after cooler, water and hydrocarbon vapours will condense.
Additional condensation takes place as the air is further cooled in the piping and (refrigerated) air dryers.
Environmental regulations strictly prohibit the discharge of oily wastes and chemicals, including the condensate drained from a compressed air system. Because of these requirements, municipalities regulate the discharge of compressor condensate to surface water, wastewater treatment facilities, and sanitary sewers.
Condensate drains are possibly the least glamorous and most ignored component of a compressed air system but nevertheless, a most important part. No matter how much you spend on that fancy new compressed air system, not spending a little effort with your drain choice could cause you no end of headaches and increased operating costs for years to come.
Contaminants can enter a system at the compressor intake or be introduced into the airstream by the system itself. Lubricant, metal particles, rust, and pipe scale are all separated and filtered out, but it’s the drains that have to operate properly for the filters and separators to be successful in completing their task.
Drains can be found on an intercooler, after-cooler, filter, dryer, receiver, drip leg, or at point of use. Drains come in several types and variants for all these applications, some quote fancy, but they fall into these basic categories: level sensed – timer operated – float - manual – none (yes that is a drain choice!).
How do your drains improve system efficiency? Draining the moisture from compressed air systems ensures fewer downtimes and less damage due to rust and scale etc. JORC timer drains are designed for long life and require a minimum amount of maintenance. They are key components in the quest for system efficiency and reliability.
When a drain fails to eject all of the condensate collected, oil and/or water will collect, causing carry over into the system – allowing build-up of contaminants in dryers, receivers and filters.
On multiple stage compressors moisture carry over from the intercooler may allow liquid into the next stage causing premature wear and possibly a catastrophic failure.
Installing a reliable drain is an absolute must!